The Manufacturing Process Behind Our Tournament-Grade Badminton Shuttlecock

Did you ever wonder how badminton shuttlecocks are made? Here at Dmantis we are proud of how we manufacture our tournament grade shuttlecocks. From selecting the finest wood to finishing and packaging, each step is done with the care you’d expect of a premium product for players everywhere.

A Glimpse Behind the Curtain of Our Production Process

Creating a tournament-grade shuttlecock begins with selecting premium feathers. We hand select our goose feathers for the best flight. These feathers are then washed and carefully dried to make it free of any dirt which makes it look clean and fluffy.

The feathers are then sorted according to size and form. This meticulous sorting is of great importance in the creation of a BADMINTON SHUTTLECOCK that flies straight and true. The carefully selected feathers are then cut to length and applied to the base cork.

The Best in Durability for Tournament Level Play

Shuttlecocks must be consistent if they are to be regarded as truly tournament-grade. At Dmantis, we focus on every detail to ensure every shuttlecock that meets our high-standards. Our experienced workers handcraft each badminton shuttlecock.

In order to make certain they all fly the same, our shuttlecocks are tested before they are packed and I dispatched them to the players. We go through such things as speed, flight path, how long each shuttlecock lasts, so that every shuttlecock is tested and works well on the court.

Contemporary Methods of making Shuttlecock

Although we still value the traditional way of making feather shuttlecock , we also use the modern way to produce them better than before. Some advanced machines help us produce things more quickly but at the same high-quality standard.

We employ the latest technology from bespoke machines for professional cutting to computer controlled testing, providing our customers with the best shuttle cocks available. These enhancements allow us to create shuttlecocks that play better and last longer which will help the players play their best.

How Our Shuttlecocks Make Players Better

Dmantis shuttle cocks are designed for high performance on the court. All our shuttlecocks are carefully constructed to ensure consistently fast, stable and long flight – you can simply put your head in winning without any issues.

Our birdies are strong enough for the most intense matches, a great option for tournaments, game play, practice, schools, and recreational play for all ages. Dmantis shuttlecocks are popular with players worldwide, due to their excellent playability and durability.